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Customised concept systems

Customised concept systems

Customised technology - your individual automation solution

Work with us to put together your customised welding system for complex production processes.
With our modular system kit, state-of-the-art robot technology and comprehensive advice, we develop customised solutions - precisely tailored to your requirements.

Our concept systems also efficiently and reliably reproduce highly complex manufacturing processes - from individual stations to fully automated lines. The integration of welding, grinding, cutting and testing processes into fully automated process chains creates holistic manufacturing solutions with maximum productivity. Handling, positioning and feed systems are seamlessly integrated and controlled by intelligent control technology that guarantees maximum process reliability. End-to-end networking with MES and ERP systems enables seamless production monitoring and creates transparency across all process steps.

Your benefits: Fewer interfaces, higher productivity, maximum quality.

Your advantages at a glance

  • Modular design for maximum flexibility and adaptability to changing requirements
  • Component weights of 1 - 1,200 kN can be realised
  • Short cycle times thanks to parallel operation of operator and robot
  • High efficiency by combining several processes in one system
  • MIG/MAG & TIG and laser hybrid welding processes
  • Can be expanded to include grinding and cutting with CLOOS robot systems

Technology in detail

Our systems combine state-of-the-art robot technology with intelligent control, high-quality welding technology and high-performance sensors. Functions such as seam tracking and adaptive process control ensure maximum precision, while automated component recognition and positioning enable stable and repeatable processes. Comprehensive data analysis and monitoring give you maximum transparency over your processes. The integration of offline programming, simulation and end-to-end networking creates the basis for future-proof, digitally controlled production.

 

Modular configurable systems - flexible and scalable

Our systems are based on a sophisticated modular system. This allows systems to be customised precisely to your requirements - and expanded at any time if necessary.

  • Choice of numerous modules: robots, positioners, sensors, software
  • Adaptable to component size, weight and geometry
  • Quick changeover for product changes
  • Future-proof thanks to simple expandability

Your solution grows with your requirements - without compromise.

Service & support - comprehensive and reliable

From the initial idea to commissioning - and beyond: we support you in every phase of your project. Our services range from detailed project planning and feasibility analyses to practical training for operators and maintenance personnel and comprehensive remote support and maintenance concepts. Even after commissioning, we are at your side with a reliable supply of spare parts and the modernisation of existing systems - for maximum system availability and long-term investment security.

Interlinked production line

3D robot system

Experience our automated high-tech production line interactively.

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News on customised compact systems

KION and CLOOS further expand global cooperation

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The future of manufacturing with CLOOS

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Automated into the future

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References

We will show you what is possible: Take a look at our products, which are already in use in a wide range of industries.

References

get advice now

Of course, we will also be happy to help you decide which product is right for you. Just get in touch with us!

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