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QIROX WeldExperT Compact Cells

Your smart entry into automated welding production

The plug-and-play welding cells that ensure productivity - today and in the future

Automation is becoming a decisive factor for success: the increasing shortage of skilled labour and constant cost pressure pose major challenges for manufacturing companies. If you want to secure your competitiveness, you need to make production processes more efficient and more stable.

QIROX WeldExperT Compact Cells provide a quick, uncomplicated and economical introduction to automated welding production. The plug-and-play solutions combine state-of-the-art welding technology with a compact, quickly deployable cell concept - ideal for companies that want to increase productivity and at the same time reduce dependency on scarce skilled labour.

This allows you to make the leap to future-proof, flexible and high-quality production - without a great deal of effort.

Your customised solution for the automated welding of small parts

CLOOS has developed a comprehensive range of compact robot cells so that you can weld any workpiece at the most economical conditions. They require little space and can be easily integrated into your production. From the sensors to the control system, each compact cell and each compact system forms a customised unit with perfectly matched components. With a variety of welding processes, a comprehensive range of accessories and customised service offerings, CLOOS has the right solution for every automatic series production requirement.

What advantages do CLOOS compact cells offer?

Compact

  • Simply integrate the cells into your production - the compact design facilitates transport and saves production space

Plug & Weld

  • Benefit from simplified installation and maintenance - our compact cells are available ready for welding and completely pre-installed.

Flexible

  • Use the compact cells for a wide range of applications and realise individual extensions and retrofits at any time - the modular design makes it possible.

High quality

  • Achieve the best weld seam quality - with innovative welding processes and optimised QINEO welding equipment.

High performance

  • Achieve rapid amortisation through high productivity at an optimum price-performance ratio - the compact cells are characterised by maximum duty cycles.

User-friendly

  • Take advantage of our convenient operation - we guarantee simple, precise and intuitive handling.

MODULAR DESIGN CREATES A WIDE RANGE OF POSSIBILITIES

Our QIROX WeldExperT compact cells have a modular design. This enables customised extensions and retrofits - simply, quickly and with minimal effort. For example, you can convert your QR-CC-1 into an even more powerful QR-CC-4 at any time. You too can benefit from maximum production flexibility!

Basic equipment of a compact cell

With the QIROX WeldExperT compact cells, you get premium-class "ready to weld" robotic welding systems. Depending on your welding task, component size and component weight, you decide on one of the versions. This includes a double-station workpiece positioner for holding the clamping tools for the components, complete MIG/MAG welding equipment with many welding processes, a robot for guiding the welding torch and complete safety equipment. All components are optimally harmonised and ensure trouble-free and efficient automated welding.

All compact cells at a glance

QIROX WeldExpert CC-1

Compact cell with manuel turning tabel and a clamping plate per station

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QIROX WeldExpert CC-2

Compact cell with manuel turning tabel and one turning achis per station

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QIROX WeldExpert CC-3

Compact cell with one turn/swivelling axel per station

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QIROX WeldExpert CC-4

Compact cell with station change & turning axis with counter bearing per station

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QIROX WeldExpert CC-5

Compact cell with station change and a clamping plate per station

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QIROX WeldExpert CC-6

Compact cell with station change and turn/swivelling axis per station

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Success stories from the field

Stahl- und Metallbau Ihnen GmbH & Co.KG

Ihnen Stahl- und Metallbau GmbH realises demanding steel construction projects all over the world. With the CC-6 compact cell standard parts are welded - in this case spinner supports for wind energy converters. Due to the compact design the welding cells can be easily integrated in every production. Their modular design makes it possible to add individual enhancements and upgrades at any time. The compact cells are completely pre-installed electrically and mechanically. This facilitates assembly and maintenance and saves time. 

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Halder Werkzeuge GmbH und Co. KG

<SAPPAR>The Halder family company has been producing soft-faced hammers for over 75 years and is the world leader in this product segment. Recently, the Hidden Champion has automated the entire welding process for the soft-faced hammers made at the Baden-Württemberg site in Achstetten. The new, compact QIROX QR-CC-6 robot cell produced by CLOOS guarantees constant quality and reproducibility. It does not require much space and could be easily integrated into the production. From sensors to controller and safety technology the compact cell is a tailor-made unit with components which match each other optimally. The cell has a two-station positioner with turning/swivelling movement.</SAPPAR>

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Rudolf Hörmann GmbH und Co. KG

<SAPPAR>For more than 20 years now, Rudolf Hörmann GmbH & Co. KG with head office in Buchloe (Bavaria, Germany) has placed its trust in welding technology from CLOOS. Last year the commercial and agricultural construction and power engineering specialists began operating two new CLOOS robot systems. This has enabled the company to considerably accelerate the production process for various components, whilst at the same time to increase quality and flexibility. The QIROX QR-CC-4 compact cell or the welding o small parts has a 2-station workpiece positioner with vertical change and vertical rotation . By means of the rotary axis the station is turned from the loading area to the robot within three seconds. During this procedure, the loading area is protected by a light barrier and an additional lateral safety fence There is a glare shield between the two stations. Thus the system operator is perfectly protected and can load a station while welding takes place at the other. All robot and positioner axes are fully synchronised. This provides excellent welding results, reduces the secondary processing times and speeds the entire process run enormously.</SAPPAR>

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Maschinen- und Metallbau Classen GmbH

<SAPPAR>Since spring 2016 Thoclatec has been using two new QIROX QR-CC-4.1 compact cells from CLOOS to weld small components. The robot cells have a 2-station workpiece positioner each with vertical change and vertical rotation. Whilst the robot welds at one station, the other station can be loaded again. This accelerates the entire process enormously. All robot and positioner axes are fully synchronised. With a clamping length of up to 1,200 mm and a maximum load of 250 kg per side a wide range of components can be processed in both systems. In addition to a faster process, the robots now achieve exactly reproducible welding results, which was previously not possible with manual welding. Furthermore, the compact cells are characterised by maximum production flexibility.</SAPPAR>

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Find out more about QIROX WeldExperT Compact Cells

Modern entry-level automation solutions

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Automation is becoming a key factor for success

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QIROX COMPACT CELLS

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